Time: July 5, 2022.
Location: Shymkent, Kazakhstan.
Event: We provided the user with a set of dry powder mortar production line with a production capacity of 10TPH, including sand drying and screening equipment.
The dry mixed mortar market in Kazakhstan is growing, especially in the residential and commercial construction sectors. As Shymkent is the capital of Shymkent Region, this city may play an important role in the region's construction and building materials market.
Furthermore, the Kazakhstani government has taken a series of measures to develop the construction industry, such as implementing infrastructure projects, promoting housing construction, attracting foreign investment, and others. These policies may stimulate the demand and development of the dry mixed mortar market.
It has always been our company's goal to design reasonable solutions for users, help customers establish efficient and high-quality mortar production lines, and enable customers to achieve production requirements as soon as possible.
In July 2022, through multiple communications with the customer, we finally finalized the plan for a 10TPH special mortar production line. According to the user's workhouse, the plan layout is as follows:
This project is a standard dry mortar production line, including a raw sand drying system. According to user requirements, the trommel screen is used for sieving the sand after drying.
The raw material batching part is composed of two parts: main ingredient batching and additive batching, and the weighing accuracy can reach 0.5%. The mixer adopts our newly developed single-shaft plough share mixer, which has a fast speed and only needs 2-3 minutes for each batch of mixing. The packing machine adopts the air flotation packaging machine, which is more environmentally friendly and efficient.
Now the whole production line has entered the stage of commissioning and operation, and our friend has great confidence in the equipment, which is of course, because this is a set of mature production line which has been verified by many users, and will immediately bring rich benefits to our friend.
Time: February 18, 2022.
Location: Curacao.
Equipment status: 5TPH 3D printing concrete mortar production line.
At present, concrete mortar 3D printing technology has made great progress and has been widely used in the construction and infrastructure industries. The technology allows for the creation of complex shapes and structures that are difficult or impossible to achieve with traditional concrete casting methods. 3D printing also offers benefits such as faster production, reduced waste, and increased efficiency.
The market for 3D printing dry concrete mortar in the world is driven by a growing demand for sustainable and innovative building solutions, as well as advancements in 3D printing technology. The technology has been used in a range of construction applications, from architectural models to full-scale buildings, and has the potential to revolutionize the industry.
The prospect of this technology is also very broad, and it is expected to become the mainstream of the construction industry in the future. So far, we have had many users set foot in this field and started to apply the concrete mortar 3D printing technology into practice.
Our this customer is a pioneer in the 3D concrete mortar printing industry. After several months of communication between us, the final plan confirmed is as follows.
After drying and screening, the aggregate enters the batching hopper for weighing according to the formula, and then enters the mixer through the large-inclination belt conveyor. The ton-bag cement is unloaded through the ton-bag unloader, and enters the cement weighing hopper above the mixer through the screw conveyor, then enters the mixer. For additive, it enters the mixer through the special additive feeding hopper equipment on mixer top. We used a 2m³ single shaft plough share mixer in this production line, which is suitable for mixing large-grained aggregates, and finally the finished mortar be packed in two ways, open top bags and valve bags.
Time: November 20, 2021.
Location: Aktau, Kazakhstan.
Equipment situation: 1 set of 5TPH sand drying line + 2 sets of flat 5TPH mortar production line.
According to a report published in 2020, the dry mixed mortar market in Kazakhstan is expected to grow at a CAGR of around 9% during the period 2020-2025. The growth is driven by increasing construction activities in the country, which are supported by government initiatives infrastructure development program.
In terms of products, cement-based mortar as the dominant segment in the dry mixed mortar market, accounting for the majority of the market share. However, polymer-modified mortar and other types of mortar are expected to gain popularity in the coming years due to their superior properties such as improved adhesion and flexibility.
Different customers have workshops with different areas and heights, so even under the same production requirements, we will arrange equipment according to different user site conditions.
This user's factory building covers an area of 750㎡, and the height is 5 meters. Although the height of the workhouse is limited, it is very suitable for the layout of our flat mortar production line. The following is the final production line layout diagram we confirmed.
The following is the production line completed and put into production
The raw material sand is stored in the dry sand bin after being dried and screened. Other raw materials are unloaded through the ton bag unloader. Each raw material is accurately bathed through the weighing and batching system, and then enters the high-efficiency mixer through the screw conveyor for mixing, and finally passes through the screw conveyor enters the finished product hoppe for final bagging and packaging. The whole production line is controlled by PLC control cabinet to realize automatic operation.
The whole production line is simple and efficient, running smoothly.
Project Location: Malaysia.
Build Time: November 2021.
Project Name: On day Sep 04, we delivery this plant to Malaysia. This is a refractory material production plant, compared with normal dry mortar, refractory material needs more kinds of raw mateiral to mix. The whole batching system we designed and made has been highly aprrasied by our customer. For the mixing part, it adopts planetary mixer, it's standard mixer for refractory production.
If you have relative requirments, contact with us freely please!
Project Location: Shimkent, Kzazkhstan.
Build Time: Jan 2020.
Project Name: 1set 10tph sand drying plant + 1set JW2 10tph dry mortar mixing production plant.
On day Jan 06, all equipment were loaded into containers in factory. The main equipment for drying plant is the CRH6210 three cylinder rotary dryer, sand drying plant includs wet sand hopper, conveyors, rotary dryer, and vibrating screen. The screened dry sand will be stored into 100T silos and used for the dry mortar production. The mixer is JW2 double shaft paddle mixer, which we called weightless mixer also. This is a complete, typical dry mortar production line, different mortars can be made on request.
Customer evaluation
"Thanks very much for CORINMAC's assistance throughout the process, which enabled our production line to be put into production quickly. I am also very happy to have established our friendship with CORINMAC through this cooperation. Hope we all get better and better, just like the name of CORINMAC company, win-win cooperation!"
---ZAFAL
Project Location: Tashkent-Uzbekistan.
Build Time: July 2019.
Project Name: 2 sets of 10TPH dry mortar production line ( 1set of gypsum mortar production line + 1 set of cement mortar production line).
In recent years, Uzbekistan has a great demand for building materials, especially Tashkent, the capital of Uzbekistan, is building a number of urban infrastructure and construction projects, including two subway lines and large commercial centers and living centers. According to the statistics of Uzbekistan's statistics department, the import value of building materials from January to March 2019 reached 219 million US dollars, which fully shows that the demand for building materials in Uzbekistan is on the rise.
We know that building materials are divided into structural building materials and decorative building materials, and decorative building materials include marble, tiles, coatings, paints, bathroom materials, etc. Therefore, the demand for dry-mixed mortar in the field of decorative construction is also rising rapidly. Customer who cooperated with us this time saw this opportunity. After detailed investigation and comparison, they finally chose to cooperate with us CORINMAC to build 2 sets of 10TPH dry mortar production lines in Tashkent, one of which is gypsum mortar production line and the other is cement mortar production line.
Our company's business representatives have a detailed understanding of the customer's needs and actual situation, and have carried out a detailed program design.
This production line has a compact structure. According to the height of the plant, we have set up 3 square sand hoppers for storing 3 different grain sizes of sand (0-0.15mm, 0.15-0.63mm, 0.63-1.2mm), and a vertical structure is adopted. After mixing process, the finished mortar is directly dropped into the finished product hopper by gravity for packing. Production efficiency is greatly improved.
Our company sent engineers to the working site to provide all-round and whole-process assistance and guidance from the preliminary site layout, to the assembly, commissioning, and trial run of the production line, saving the customer's time, enabling the project to be put into production quickly and creating value.
Customer evaluation
"Thanks very much for CORINMAC's assistance throughout the process, which enabled our production line to be put into production quickly. I am also very happy to have established our friendship with CORINMAC through this cooperation. Hope we all get better and better, just like the name of CORINMAC company, win-win cooperation!"
---ZAFAL